Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts

Product Details
Customization: Available
Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
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Plant Area
>2000 square meters
Management System Certification
ISO 9001, IATF16949
  • Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
  • Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
  • Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
  • Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
  • Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
  • Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
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Basic Info.

Model NO.
CEX-01
Application
Auto Parts
Machining
CNC Machining
Material
Aluminum Alloy
Surface Preparation
Deburring
Pressure Chamber Structure
Horizontal
Tolerance Grade
6
Casting Surface Quality Level
1
Certification
CE, RoHS, ISO 9001:2000
Equipment
200-1100t Casting Machine
Surface
Trimming, Deburring, Polishing, Shot Blasting
Type of Material
A356.2
Process
Squeeze Casting / Liquid Forging
Advantage
High-Strength High Density
Description
Gravity Casting Die Casting
Transport Package
Carton
Specification
OEM
Trademark
CEX
Origin
Qingdao, China
HS Code
7616991090
Production Capacity
1000tons/Month

Packaging & Delivery

Package Size
13.00cm * 13.00cm * 5.00cm
Package Gross Weight
0.050kg

Product Description

 

Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
Processing Capability
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts

Product Parameter
Process Aluminum Die casting, Squeeze casting+T6, Iron Sand Casting, Gravity Casting, Zinc Die Casting, Investment Casting, Copper Casting, CNC Machining, In-house Tooling.
Equipment Cold chamber aluminum die casting & squeeze casting machines: 200T/280T/400T/600T/800T/1100T.

CNC machining centers, CNC gantry machining centers, CNC turning, CNC lathes, CNC milling, CNC drilling, CNC grinding, and EDM machines.
Material For Aluminum Die Casting: A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 etc.

For Aluminum Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, ZL108+T6, AlTi-Alloy+T6.
Surface Trimming, Deburring, Polishing, Shot Blasting, Sand Blasting, Tumbling, Powder Coating, Anodizing, Chrome Plating, Zinc Plating, Electrophoresis, Passivation, Chemical Coating.
Software Assistance Pro-e/Solidworks/UG/Auto CAD/CATIA
Product Applications Automotive, Bicycle, Motorcycle, Aerospace, Machinery, Household, Electric Appliances, Oil and Gas, Fluid Control, LED Lighting, Medical Instruments, Telecom, etc.


Company Introduction
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts

CEX Casting was established in 1995. We are a fully integrated manufacturer of aluminum die casting, squeeze casting, CNC machining, and in-house tooling services.

We have applied for an invention patent for our newly developed aluminum squeeze casting process. Unlike conventional die castings, squeeze castings come with zero internal porosity, higher density, and similar mechanical properties to aluminum forgings, making them suitable for industries requiring lightweight and high-strength features, especially in the automotive industry.

We manufacture high-quality and precise aluminum casting blanks that comply with specific requirements. We also offer surface finish and CNC machining services to ensure that the casting blanks are prepared and finished to the customer's expectations.

Our products are mainly exported to North American and European markets. We have rich experience cooperating with foreign customers and in-depth knowledge of their requirements.



Factory Workshop
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts

Casting Capabilities
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
Casting Machine: 160T *2set  ,200T*2set   , 300T*1set  ,400T*1set ,1100T*1set
Minimum Weight: 10g.
Maximum Weight: 20kg.
Maximum Size: 1200*800mm.
Minimum Wall Thickness: 2-4mm.
Maximum Wall Thickness: 15mm.
Tolerance: blank ±0.2mm, ±0.01mm after machining.
Mould: In-house mould design and making.
CNC Machining: 4 Sets of CNC Machining Center.
Surface Treatment: Shot Blasting, Sand Blasting, Powder Coating, Anodizing, Chrome Plating, Electrophoresis, Passivating, etc.
Material: A319, A356, A360, A369, A380, A383, A384, A535, 44300,  AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7, etc.


Surface Treatment
There are many different surface treatment technologies for aluminum casting parts. CEX Casting can provide most of them according to customer requirements, such as sandblasting, shot blasting, spraying, anodizing, electrophoresis, and other surface treatments.

We are committed to providing products with high-quality finishes to meet a wide range of needs, from improving corrosion resistance and adding decorative features to improving performance.

On the right are some of our surface-treated aluminum casting products.
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts


Production Flow
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts


Quality Control
Our Quality Inspection Instruments
Material Composition Orient Spectrometer, Chemical Analysis
Dimensions and Tolerances Coordinate Measuring Machine (CMM), Micrometer, Vernier Caliper, Full Range Pin Gauge/Gauge
Mechanical Properties (Strength, Hardness, Density) Tensile Testing Machine, Hardness Tester, Density Tester
Internal Structure (Porosity) X-Ray Machine, Ultrasonic Testing, Destructive Testing, Metallographic Examination
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts


Our Patented Process--Squeeze Casting

We have found a solution to effectively solve the problem of porosity defects in traditional aluminum castings--our patented squeeze casting process.

CEX started to research and develop the squeeze casting process in 2015. As a China professional squeeze casting manufacturer, we own one squeeze casting manufacturing base with the patented squeeze casting process and equipment.

Our aluminum squeeze casting parts can eliminate defects such as internal porosity and shrinkage and have a dense internal organization.

Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
 

 
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts

Squeeze casting is a more advanced process than conventional aluminum casting methods.

The squeeze casting process can eliminate defects that exist in the traditional casting processes such as porosity and shrinkage, and the internal structure of the casting is more dense. Heat treatment and welding are acceptable.

Better Mechanical Properties: the strength of the heat-treated squeeze castings is significantly higher and can reach strengths close to those of forged aluminum parts.

Better Sealing Performance: because the presence of pores is eliminated, the surface of the squeeze castings can be machined to a very high finish, free of pore defects, thus ensuring excellent sealing performance without causing leaks.

Can Be Welded: conventional aluminum castings often contain microscopic pores and voids within the material. These porosities can act as potential weak points and will lead to defects and reduce welding integrity. Squeeze casting parts without internal porosity can avoid these problems.



Mechanical Properties of Squeeze Casting---Compared with Other Casting Processes
Aluminum Alloy Type Grade Processing Heat Treatment State Mechanical Properties
σb/Mpa δ/%
Al-Si Casting Aluminum Alloy ZL115 Squeeze Casting Casting (F) 280-290 7-8
Quenching and Timing (T6) 300-340 ≥7
Metal Casting Quenching (T4) 270 6
ZL106 Squeeze Casting Quenching and Timing (T5) 351 11.3
Metal Casting Quenching and Timing (T5) ≥235 ≥0.5
A356.2 (US) Squeeze Casting Casting (F) 270-280 6-8
Quenching and Timing (T6) 296-310 10-14
Metal Casting Quenching and Timing (T6) 283-303 3-5
ADC12 (JP) Pressure Casting Casting 194 1.5
Squeeze Casting Casting 288 3.5
Quenching and Timing (T6) 316-423 4.4-5.7
Al-Cu Casting Aluminum Alloy ZL201 Squeeze Casting Quenching and Timing (T5) 449 16.7
Metal Casting Quenching and Timing (T5) 329 2.6
Al-Cu Deforming Aluminum Alloy 2A14 Squeeze Casting Quenching and Timing 496 5.8
Forging Quenching and Timing ≥353 ≥4
Al-Zn-Mg-Cu Deforming Aluminum Alloy 7A04 Squeeze Casting Quenching and Timing 552 5.5
Forging Quenching and Timing ≥441 ≥3


The Advantages of Squeeze Casting Compared with Forging and Other Casting Processes
Items Squeeze Casting Forging Gravity Casting High Pressure Casting Low Pressure Casting
Surface Fine Fine Bad Fine Middle
Roughness Ra3.2-1.6 Ra3.2-1.6 Ra6.3-3.2 Ra3.2-1.6 Ra6.3-3.2
Internal Tissue Fine Particles and Tight Tissue Fine Particles and Tight Tissue Rough Particles and Loose Tissue Uneven Particles and Loose Tissue Uneven Particles and Loose Tissue
Heat Treatment T6 T6 T6 Not T6
Structural Complexity Simple Complexity Complexity Simple
Precision High Middle Middle High Low
Machining Allowance Less More More Less More
Efficiency High Low Low High Low
Mechanical Behavior Close to Forging High Middle Low Low


Our Cases
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts

Our Advantages
1. In-house tooling capability, which means we could better control product quality and delivery time.
 
2. 28 years of manufacturing experience and 10 years of exporting experience, which means we could not only offer you the factory price but also help you to solve most problems you may face in importing.
 
3. 90% Exported, of which 50% are other foreign trade companies buy through us and exported, if we make a deal directly, it means no middleman to earn the difference.
 
4. ODM Capability, which means we could help you develop your project.
 
5. Patented Process and Casting Equipment.
 
6. ISO 9001 and IATF16949 Certified.
 
7. One-Stop Supplier From Raw Material To Finished Products.


Our Certificates
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts


Packaging and Shipping
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts



Customer Visit
Professional OEM Manufacture Aluminum Sand Casting Gravity Casting for Aluminium Die Casting Parts



FAQ
1. Are you a manufacturing factory?
 
Yes, we are a manufacturing factory in Qingdao China with more than 28 years of manufacturing experience.
 
2. If we don't have drawings, can you make them for us?
 
Yes, we can make drawings based on the samples you provide.
 
3. When can I get the sample?
 
Sample: 35-40 days after starting mould production. The accurate time depends on your product's complexity.
 
4. What is your batch order lead time?
 
Lead time:20-25 days after the payment. The accurate time depends on your product's complexity.
 
5. What is your payment method?
 
50% deposit, 50% balance to be paid before shipment.
 
6. What file formats can you read?
 
PDF, DWG, STEP, IGS, MAX...

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